Just finishing up some minor details before I start the roof…
Since the rafters sit on top of the wall, and the roof sits on top of the rafters, there is a gap between the top of the wall and the bottom of the roof- the space between the rafters. This space in between the rafters has to be filled in with “bird blocks” to make the home weatherproof. There is some discussion on when to place the bird blocking- before adding the roof or after? I thought it would be easier to add it before, since it would be hard to fit the bird blocking in the space when the space is completely surrounded by rafters, walls and a roof, so I spent some time custom fitting some boards in between the rafters.
I used the sawmill to turn some scrap logs into 2×14’s, since the rafters are on an angle, and I wanted the bird blocking vertical. Then I toenailed each board into place. It didn’t take long- just a few days working at night.
The time changed while this was going on, so I bought some worklights and strapped them to the middle RPSL so I could keep working after dark. The cabin looks really cool all lit up at night.
Replacing a wall log
When we placed the girder log in the wall, it ended up resting on a wall log that I’ve been worried about from the time we installed it. I knew this log was “not perfect” when I installed it, but we were in a hurry, and didn’t think we had enough logs to finish the walls at the time. If you notice a log that goes “thud, thud” instead of “thunk, thunk” when hit with a hammer, this is usually an indication of rot. I’m not sure how it happened to this particular log, but since the girder log was going to rest directly on it, I thought it was prudent to replace it before I let the girder settle on it. I checked all the other logs just to be sure and they all seem to be Ok.
It turned out to be a huge pain in the rear to replace. But this is the neat thing about a Butt & Pass log home: the rebar that ties each log to the log below it also ties each log to the log above it. This means you can (if you’re nuts), cut out a log you don’t like right in the middle of the house, and it won’t fall down. Try doing that with a kit log home. Actually, no, don’t try it.
I used the “saws-all” tool with a metal cutting blade and cut the rebar out in four foot sections, then used the chainsaw to cut the log where I had cut out the rebar- I didn’t want the whole log falling out at the same time. At four feet long, the cut sections still weigh a couple hundred pounds each, so it was a little scary.
Anyway, although you can do this, it is really difficult to replace a log because you have to find one that fits exactly – same taper, same size, everything. Since that’s hard with the crooked logs we used, I had to do the best I could- I found one slightly larger- by about an inch, and dragged it over to the gap I created by removing the rotten log. I used the chain hoist and a pulley to lift it carefully into place, and then started cutting knots and bumps out of the neighboring logs as well as the new log to fit it into place.
It took me a week, working a couple hours at a time at night to get it into place. The rebar had to be installed at a slight angle since there was already logs in place around it. I think it will be fine- we’ll chink over those parts, and it will look fine. It was a sigh of relief to know that the rotten log is gone, and the new one is solid.
Next up, I get the Tongue & Groove 2″ x 6″ “car decking” installed, which is part one of getting the roof on.